{"id":8760,"date":"2026-04-07T11:21:29","date_gmt":"2026-04-07T09:21:29","guid":{"rendered":"https:\/\/matris.eu\/obnova-dvaju-puznih-reduktora-iz-oem-uredaja-kad-standardno-rjesenje-ne-postoji\/"},"modified":"2026-11-04T12:53:17","modified_gmt":"2026-11-04T11:53:17","slug":"obnova-dvaju-puznih-reduktora-iz-oem-uredaja-kad-standardno-rjesenje-ne-postoji","status":"publish","type":"post","link":"https:\/\/matris.eu\/hr\/obnova-dvaju-puznih-reduktora-iz-oem-uredaja-kad-standardno-rjesenje-ne-postoji\/","title":{"rendered":"Obnova dvaju pu\u017enih reduktora iz OEM ure\u0111aja \u2013 kad standardno rje\u0161enje ne postoji"},"content":{"rendered":"

[vc_row][vc_column width=”1\/1″][vc_column_text uncode_shortcode_id=”144960″]<\/p>\n

\"\"<\/p>\n

Neki su ure\u0111aji jednostavno previ\u0161e kriti\u010dni da bismo si mogli priu\u0161titi zastoj. Kad nam je klijent povjerio dva pu\u017ena reduktora iz OEM ure\u0111aja koji vi\u0161e nije u prodaji, izazov je bio jasan: originalni rezervni dijelovi ne postoje, a nabava novog ure\u0111aja potencijalno bi zna\u010dila najmanje 6 mjeseci \u010dekanja i tro\u0161ak ve\u0107i od 100.000 \u20ac<\/strong>.<\/p>\n

Mi smo to rije\u0161ili druga\u010dije.<\/p>\n

Dijagnoza: ozbiljna istro\u0161enost zup\u010danika i osovina<\/h2>\n

Nakon pregleda oba reduktora utvrdili smo da su zup\u010danici i osovine s pu\u017eem jako istro\u0161eni. Na\u017ealost, reduktori nisu bili redovito servisirani ve\u0107 mnogo godina, \u0161to je dodatno zao\u0161trilo izazov s kojim smo se suo\u010dili. Budu\u0107i da se radi o ure\u0111aju koji nije iz serijske proizvodnje, rezervne dijelove nije bilo mogu\u0107e naru\u010diti kod dobavlja\u010da.<\/p>\n

\"\" \"\"<\/p>\n

Izazov: nestandardne dimenzije<\/h2>\n

Ve\u0107a dimenzija zup\u010danika dodatno je zakomplicirala situaciju \u2013 standardna izrada na strojevima za namjensku proizvodnju zup\u010danika nije bila mogu\u0107a<\/strong>. Trebali smo druga\u010diji pristup.<\/p>\n

Na\u0161e rje\u0161enje:<\/h3>\n
    \n
  1. 3D modeliranje<\/strong> \u2013 Na temelju mjerenja postoje\u0107ih (istro\u0161enih) dijelova izradili smo precizan 3D model novih zup\u010danika i osovina s pu\u017eem.<\/li>\n
  2. 5-osno CNC glodanje in-house<\/strong> \u2013 Dijelove smo izradili u vlastitoj radionici na 5-osnoj CNC glodalici DMG Mori DMU 50, \u0161to nam je omogu\u0107ilo potpunu kontrolu nad kvalitetom i dimenzijskom to\u010dno\u0161\u0107u.<\/li>\n
  3. Potpuno novi zup\u010danici i osovina s pu\u017eem<\/strong> \u2013 Rezultat su dijelovi koji osiguravaju jednaku ili bolju dugoro\u010dnu pouzdanost kao originalni<\/li>\n<\/ol>\n

    \"\". \"\"\"\"<\/p>\n

    Cjelovita obnova \u2013 sve pod jednim krovom<\/h2>\n

    Uz glodanje novih dijelova, proveli smo i sve standardne procese cjelovite obnove.<\/p>\n

    Zamjena ulja<\/strong> kod pu\u017enih reduktora \u010desto se zanemaruje, a klju\u010dna je \u2013 staro, one\u010di\u0161\u0107eno ulje ubrzava tro\u0161enje i smanjuje u\u010dinkovitost prijenosa. Svje\u017ee ulje odgovaraju\u0107e viskoznosti osigurava optimalno podmazivanje i odvo\u0111enje topline.<\/p>\n

    Zamjena le\u017eajeva i brtvi<\/strong> nu\u017ena je kod svakog ozbiljnijeg zahvata. Istro\u0161eni le\u017eajevi uzrokuju vibracije i neto\u010dno vo\u0111enje osovine, a dotrajale brtve propu\u0161tanje ulja i ulazak ne\u010disto\u0107a u ku\u0107i\u0161te \u2013 \u0161to brzo dovodi do ponovnog kvara.<\/p>\n

    Mjerenje tolerancija le\u017ei\u0161ta le\u017eajeva<\/strong> pokazuje jesu li le\u017ei\u0161ta u ku\u0107i\u0161tu jo\u0161 uvijek unutar granica proizvo\u0111a\u010dkih tolerancija. Preveliko ili premalo le\u017ei\u0161te uzrokuje prerano otkazivanje \u010dak i novog le\u017eaja, stoga tolerancije ne prepu\u0161tamo naga\u0111anju. Tamo gdje tolerancije vi\u0161e nisu odgovaraju\u0107e, le\u017ei\u0161te obnavljamo \u2013 time osiguravamo da je cijeli reduktor nakon obnove geometrijski uskla\u0111en i spreman za dugoro\u010dan besprijekoran rad.<\/p>\n

    Lasersko zavarivanje i bru\u0161enje osovina<\/strong> potrebni su kada je osovina istro\u0161ena na mjestima gdje sjede le\u017eajevi ili brtve. Laserskim zavarivanjem materijal nanosimo iznimno precizno, bez toplinskih deformacija koje su kod klasi\u010dnog zavarivanja \u010desta nuspojava. Slijedi bru\u0161enje na to\u010dno propisanu dimenziju.<\/p>\n

    \"\" \"\" \"\"<\/p>\n

    Svaki je reduktor nakon zavr\u0161etka svih zahvata provjeren i pripremljen za povratak u pogon.<\/p>\n

    \"\" \"\"<\/h2>\n

    Rezultat: u\u0161teda vremena i novca<\/h2>\n
    U dva mjeseca i uz desetinu tro\u0161ka kupnje novog ure\u0111aja omogu\u0107ili smo klijentu nastavak proizvodnje \u2013 bez dugotrajnog zastoja i bez nerazmjernih tro\u0161kova. Na sav izvedeni rad nudimo 12-mjese\u010dno jamstvo.<\/div>\n
    \n

    \"\"<\/em><\/p>\n

    Imate sli\u010dan izazov? Kontaktirajte nas \u2013 rje\u0161enja za izvanstandardne slu\u010dajeve na\u0161a su specijalnost.<\/em><\/p>\n

    \"\ud83d\udce9\"\/ info@matris.eu<\/a> | \"\ud83d\udcde\"\/ +386 4 29 26 900<\/strong><\/p>\n<\/div>\n

    [\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Obnova dvaju pu\u017enih reduktora iz OEM ure\u0111aja koji vi\u0161e nije u prodaji. Budu\u0107i da originalni rezervni dijelovi ne postoje, jako istro\u0161ene zup\u010danike i osovine s pu\u017eem izradili smo potpuno iznova \u2013 vlastitim 3D modeliranjem i 5-osnim CNC glodanjem. Zajedno s cjelovitom obnovom reduktora, klijentu smo u dva mjeseca u\u0161tedjeli 6+ mjeseci potencijalnog zastoja i vi\u0161e od 100.000 \u20ac potencijalnih tro\u0161kova. S 12-mjese\u010dnim jamstvom.<\/p>\n","protected":false},"author":6,"featured_media":4793,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[64],"tags":[],"class_list":["post-8760","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nObnova pu\u017enih reduktora po mjeri \u2013 kad originalnih dijelova vi\u0161e nema | Matris<\/title>\n<meta name=\"description\" content=\"Obnovili smo dva pu\u017ena reduktora iz ure\u0111aja koji vi\u0161e nije u prodaji. 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